Fulton Supplies Skid Mounted Steam Boiler System for Zorba’s State-of-the-Art Food Processing Facility

With a wide range of products manufactured at two 'state-of-the-art' food processing facilities in South Wales, Zorba Delicacies is one of the UK's leading manufacturers of soups, own-brand fresh dips and deli sandwich fillings for retailers, wholesalers and food service establishments.

The first of Zorba’s facilities was established in Ebbw Vale in 2003 and has the capacity to process approximately 50 tonnes of chick peas per week for its hummus production. Here, two Fulton 60J steam boilers are being used to provide heat for the cooking process and, via a heat exchanger, hot water for the facility’s clean-in-place and wash-down.

As part of its recent expansion in Ebbw Vale, Zorba’s new purpose-built soup processing facility needed its own steam raising plant and, as managing director Chris Nash explains, he and the company had no hesitation in specifying another packaged system from Fulton.

“I have been using Fulton’s boilers for nearly thirty years so when we started discussing the new facility and its cooking requirements, I knew exactly who I needed to approach.” he says. “You would think by now that I’d know what to expect having specified another Fulton system, but they really do make the whole process look so easy. They partner us from the very beginning to ensure that gas and water supplies are sufficient and all connecting services are installed in the correct location. The boiler and ancillary equipment then arrives on a plinth, is craned into place in the plant room, attached to the required services by their engineers, switched on and, within 20 minutes, is raising the steam we need!”

Steam from Fulton’s skid-mounted, gas-fired 60J boiler system is being used to heat Zorba’s six jacketed cooking vessels and provide hot water via a heat exchanger for clean-in-place and wash-down purposes. Each week, the new facility is producing 20 different soups, which Zorba sells to food service outlets via its own Real Soup Company brand.

Fulton offers a complete service for the design, manufacture, assembly and commissioning of prefabricated skid-mounted systems and packaged boiler plant rooms from its manufacturing. Its heat transfer systems are built at Fulton’s manufacturing facility in Bristol to BS2790 1992 Class 1 specification and are available for electric, gas, oil and dual-fuel firing, with steam duties from 14 kg/h to 4787 kg/h F&A 100ºC.

Its steam and hot water boilers can be skid mounted or packaged within bespoke plant rooms, all of which are designed to customer specifications. A typical packaged system – which includes boiler blowdown separator, feed water and condensate return tank, water treatment and control system with interconnecting mechanical and electrical services – is especially beneficial for projects where on-site work is difficult or limited by time, access is remote or restricted, or security is an important consideration.

Summarising, Chris Nash says that in the six years since the two Fulton 60J steam boilers were installed at Zorba’s dips facility, they have never let them down which is, in part, due to the regular maintenance and servicing that is carried out. “In addition to the compulsory annual insurance inspections, we have the boiler and water treatment checked monthly and a full service from our local agent every six months.” he says.

For further information on Fulton’s skid-mounted or packaged plant room boiler systems, call +44 (0)117 972 3322, email uk.sales.office@fulton.com or visit www.fulton.co.uk.

For further information contact Carl Knight
Fulton Limited, Broomhill Road, Bristol, BS4 4TU
Tel: 0117 972 3322 Fax: 0117 972 3358
E-mail: carl.knight@fulton.com Web: www.fulton.co.uk

For press information contact Simon Cantillion
Cantillion King Advertising, 16 The Cornhill, Stroud, Gloucestershire, GL5 2JT
Tel: 01453 755551 Fax: 01453 751525
E-mail: simon@cka.co.uk Web: www.cka.co.uk

With manufacturing facilities in the United States, Great Britain and China, Fulton is a global manufacturer of steam, hydronic and thermal fluid heat transfer systems. Backed by over 60 years of research, innovation and experience, Fulton is building on a tradition of success and is focused on improving life through heat transfer solutions. For additional information about Fulton, please visit www.fulton.co.uk

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The Fulton name has been synonymous with steam since the company first introduced the vertical tubeless steam boiler in 1949 and Fulton was established in Bristol in 1966. Fulton is still one of the world’s leading manufacturers, producing an unrivalled range of multi-fuel steam boilers. But increasingly these are ordered by customers as part of bespoke turnkey systems designed to meet exacting specifications. Today Fulton Limited is an important design and manufacturing base in Fulton’s global network that also includes production facilities in the USA and China. The company’s UK facility makes it possible to manufacture products more efficiently and assemble completed units for whenever and wherever they are needed throughout the UK and in export markets. Once just a steam boiler manufacturer, Fulton now specialises in ready-to-ship skid mounted and fully packaged boiler plant rooms to meet the current demand for off-site fabrication. The company puts great emphasis in providing sales and application advice and a full commissioning and after sales service to a growing customer base in hospital and healthcare facilities, food and beverage processing, laundries and other applications. Design and manufacturing resources are shared and coordinated around the world, but no matter where your product originates, it will always be produced to the highest quality in a facility that is wholly owned and managed by the Fulton Group, which remains a privately owned family business. Fulton’s heating and hot water systems can be delivered as fully prefabricated plant rooms or complete skid-mounted units, built to fit a prepared location and connect direct to your services. Using the latest CAD equipment its design team can accommodate the most sophisticated engineering specifications in surprisingly compact spaces, locating components in the best possible position to suit the installation. In every sense, today’s Fulton boiler systems are solutions that fit the requirements of the modern age of steam.

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I have been using Fulton’s boilers for nearly thirty years so when we started discussing the new facility and its cooking requirements, I knew exactly who I needed to approach
Chris Nash (Zorba Delicacies)
...they really do make the whole process look so easy!
Chris Nash (Zorba Delicacies)