Thomson upgrades linear unit sizing and selection tool for faster, more tailored design solutions

Editorial Contact: Priya Sharma - +44 (0) 203 965 7415

Company Contact: Svenja Kirsten - +49 7022 504198

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Phone: +44 (0) 1271 334 500, www.thomsonlinear.com; thomson.europe@regalrexnord.com

17/09/2025 – Kristianstad, Sweden – Thomson Industries, Inc., a leading manufacturer of linear motion control solutions, has upgraded its online sizing and selection tool, making it easier than ever for motion system designers to optimise their linear systems. Improvements include an interactive application matching grid, enhanced system visualisation, increased flexibility in adding accessories, more tailored vendor recommendations and a greater ability to share bills of materials.

"Prepackaged linear systems provide significant advantages in performance, maintenance and cost, but success depends on how closely they match application requirements. We are constantly improving our sizing and selection tools to make linear system configuration faster and easier. With this latest upgrade, we believe we now have the most reliable, accurate and efficient linear unit optimization tool in the industry," said Hans Dahlen, Product Line Manager - Systems at Thomson.

Thomson has made significant upgrades to its linear unit sizing and selection tool, which include an intuitive graphical interface that displays which Thomson products match user-provided application parameters.

The Thomson selector tool automates the selection and sizing process for linear systems, including shafts, lead screws, and guide and carriage configurations. Users can configure these components online following a simple three-step process in which they enter motion parameters such as stroke, speed and distance; load parameters such as weight and force; and then choose from options that fit their application requirements.

"As users enter values at each step, they receive immediate, graphical feedback on products that are available to meet their specifications. If they make a change later in the process, they don’t need to start over. The tool narrows the options to a handful of ideal unit configurations, not tens or hundreds,” explained Dahlen.

Accommodating a Wide Range of Complexity

Advanced algorithms built into the upgraded tool can accommodate a wide range of application complexities. They can show the immediate impact of small adjustments, like the need for an additional carriage when load increases or can guide users in exploring how small changes in moment load can affect system performance. Once the user enters all motion parameters, the tool generates a model that provides the expected lifespan and price.

The following are among the key new features of the upgraded tool:

• Availability Grid: As users input application requirements, the tool instantly identifies which Thomson components match their choices. If a matching system isn’t immediately available, users can drill down to explore alternatives, minimising the risk of project delays.
• Visual Selection Process: The enhanced tool includes more visual aids, such as pictures, 2D diagrams, and overlays showing sensor kit placement during the sizing and selection process, making it easier for users to understand their choices.
• Accessory Flexibility: Users now have greater options when adding accessories, such as base part protection for washdowns, external clamping mounts and sensor mount locations. The tool shows only accessories that match the user’s application, ensuring fully customised designs.
• More Focused Recommendations: The tool’s improved algorithms provide a concise list of product recommendations that align with the user’s application needs, reducing information overload and simplifying decision making.
• Shareable Bill of Materials: After finalising their selections, users can generate a bill of materials that includes a shareable link for easy collaboration with project stakeholders.

By reducing design time and improving the precision of component selection, the upgraded Thomson linear unit sizing and selection tool ensures users that they can quickly and accurately visualize changes and align their specifications with project requirements.

Where some linear unit sizing and selection tools may require the user to sort through tens or hundreds of options, the new Thomson tool's application configuration calculations return only a handful of desirable options.

The next-generation Thomson product sizing and selection tool is available now at https://www.thomsonlinear.com/en/products/linear-motion-systems. 

About Thomson and the Linear Motion Division Brands of Regal Rexnord

Regal Rexnord’s linear motion brands – Thomson, Nook, and Delevan – have nearly 80 years of achievement in motion control innovation and are the premier producers of Linear Actuators, Linear Ball Bushing® Bearings, Profile Rail Linear Guides, 60 Case® LinearRace® Shafting, Ground and Rolled Ball Screws, Lead and Acme Screws, Screw Jacks, Linear Units, Robot Transfer Units, resolvers, magnetics, and related accessories. Ever since inventing the Linear Ball Bushing Bearing in 1945, our brands have set the standard with an unsurpassed set of linear motion control solutions serving global material handling, industrial automation, medical and health, food and beverage processing, aerospace and defense, mobile off-highway, and many other markets through engineering, manufacturing and sales facilities in North America, Europe and Asia.

For more information on Regal Rexnord brand, Thomson,., 2400 Curtiss Street, Downers Grove, IL 60515; 1-540-633-3549; 1-540-633-0294 (fax); Thomson@regalrexnord.com; www.thomsonlinear.com.

About Regal Rexnord

Regal Rexnord’s 30,000 associates around the world help create a better tomorrow by providing sustainable solutions that power, transmit and control motion. The Company’s electric motors and air moving subsystems provide the power to create motion. A portfolio of highly engineered power transmission components and subsystems efficiently transmits motion to power industrial applications. The Company’s automation offering, comprised of controllers, drives, precision motors, and actuators, and linear systems, controls motion in applications ranging from factory automation to precision tools used in surgical applications.

The Company’s end markets benefit from meaningful secular demand tailwinds, and include factory automation, food & beverage, aerospace, medical, data center, warehouse, alternative energy, residential and commercial buildings, general industrial, construction, metals and mining, and agriculture.

Regal Rexnord is comprised of three operating segments: Industrial Powertrain Solutions, Power Efficiency Solutions, and Automation & Motion Control. Regal Rexnord is headquartered in Milwaukee, Wisconsin and has manufacturing, sales and service facilities worldwide. For more information, including a copy of our Sustainability Report, visit www.regalrexnord.com.

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