Northland's Iron Projects Return Robust Preliminary Economic Valuations

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June 18, 2008:  Bill Wagener, the COO of Northland Resources Inc., is pleased to announce the results of a NI 43-101 compliant Preliminary Economic Assessment ("PEA") for its three main magnetite projects: Tapuli and Stora Sahavaara in northern Sweden, and Hannukainen in northern Finland. The three projects in total deliver a Net Present Value ("NPV") of €1.119 Billion at a 10% discount rate, Earnings Before Interest and Tax ("EBIT") of €5.466 Billion and an Internal Rate of Return ("IRR") of 27%. 
 
The key economic findings of the individual studies for each project, which were performed by Wardell Armstrong International ("WAI"), are:
 


Tapuli
NPV at a 10% discount rate (NPV10) of €141.5 million, EBIT of €456 million and an IRR of 43% with a payback period of 4 years. Estimated Capital Expenditures ("CAPEX") of €146.6 million for mine development and construction of the processing facility includes €17.6 million in contingency and €13.2 million in Engineering, Procurement, Construction Management ("EPCM") costs.
 
Stora Sahavaara
NPV10 of €632.8 million, EBIT of €3,090 million and an IRR of 29% with a payback period of 6 years. Estimated CAPEX of €258.2 million for mine and processing facilities and €279 million to build a 5 million tonne per annum ("Mtpa") pelletizing facility includes €25.2 million in contingency and €21.6 million in EPCM.
 
Hannukainen
NPV10 of €344.7 million, EBIT of €1,920 million and an IRR of 23% with a payback period of 5 years. Estimated CAPEX of €276.3 million for mine processing facilities and €279 million for construction of a 5Mtpa pelletizing facility includes €35.1 million in contingency and €33.6 million in EPCM.
 
WAI conclude that all three projects are robust and strongly positive in terms of NPV and IRR. The Preliminary Economic Assessment is preliminary in nature.  It includes inferred mineral resources that are considered too speculative geologically to have economic considerations applied to them that would enable them to be categorized as mineral reserves.  There is no certainty the preliminary assessment will be realized.
 
Buck Morrow, the President/CEO of Northland, commented: "We're very pleased to be able to deliver such a comprehensive and robust study of our 3 development projects to our shareholders. The results are a major step towards demonstrating that Northland owns three economically viable iron ore projects which positions the Company to become a major European iron ore miner. Northland will focus its efforts in three areas; 1) putting Tapuli, the lowest capital cost and highest IRR project, into production first while progressing Stora Sahavaara and Hannukainen to development, 2) there is considerable room to optimize the studies and we will be pushing hard to evaluate the alternatives identified by the PEA and optimize the project designs, and 3) our on-going drill programs within the Pajala Shear Zone and more particularly the drilling at Pellivuoma and Kuervittiko, with the aim of adding substantial resource tonnes which will be brought into the financial models down the road. This study has taken a huge amount of effort from all of our staff and consultants and I would like to thank them for delivering the financial and engineering models on time."
 
Copies of the executive summaries provided by WAI, which include the mining schedules with detailed operating and capital cost estimates, have been posted on Northland's website at www.northlandresourcesinc.com/s/pea.asp and the full NI431-101 engineering report will be posted shortly on www.sedar.com.  A conference call hosted by Buck Morrow, President of Northland, will be held at 9:00 am (Pacific Time), 6:00 pm (Oslo Time), tomorrow, Thursday, June 19 to discuss the findings of the study and future development plans. To participate in the conference call, North American callers can call either 1-800-732-6179 or +1-416-644-3417.  Call-in details for European callers will be published shortly and will also be available on Northland's website.
 
Summary of PEA Results
 
The basic model and financial evaluation for each project is tabulated below.
 


Item
Units
Tapuli
Stora Sahavaara
Hannukainen
Total Iron Ore Mined
Mt
65.88
101.85
117.55
Average Grade
% Fe
28.34
43.32
31.69
Iron Recovered
Mt
15.55
36.4
26.08
Copper Recovered
Kt
-
-
179.94
Gold Recovered
Koz
-
-
124.25
Fe Concentrate Produced
Mt
22.51
52.68
36.94
Pellets Produced
 
-
54.74
38.52
Gross Revenue Generated
€M
1,381.0
6,227.0
4,622.0
Cash Operating Costs
€M
748.0
2,500.0
2,070.0
Mine and Processing Capital Costs
€M
146.6
258.2
276.3
Pelletizing Capital Cost
€M
 
279.0
279.0
EBIT
€M
456.0
3,090.0
1,920.0
NPV
€M
141.5
632.8
344.7
IRR
%
43.0
29.0
23.0
Pay-back Period (Discounted)*
Years
4
6
5
*Note: The undiscounted Pay-back Period from first production is shorter. Inflation was not applied to the cash flow model on operating costs, capital costs or product pricing. Corporate income tax applied at a rate of 28% on net income.
 
Near Term Development Strategy
 
Tapuli combines low CAPEX, low operating cost, and production capacity which fits the existing infrastructure with development timing suited to meet anticipated market demand. Northland will now focus its permitting and engineering efforts on developing first production and cash flow from the Tapuli project. The current plan envisages a development sequence of Tapuli, Stora Sahavaara then Hannukainen. However, each mine is being treated by management as a "stand alone" project and the development sequence may change depending on operational realities including customer requirements for specific products, terms of off take agreements, permitting, transportation routes and availability of processing equipment. Tapuli has a low waste to ore stripping ratio (2.27:1) coupled with favorable mining geometry, simple processing scheme to concentrates and yearly production rate sized to fit existing infrastructure. These attributes make Tapuli Northland's first choice for production of concentrates for pellet producers.  Northland's marketing studies indicate a growing demand for high quality pellet feed and its projects are well positioned to serve these markets. 
 
Optimization of the PEA
 
The base case PEA presented here was developed around three discrete and stand alone operations producing 10Mtpa of Direct Reduction ("DR") and Blast Furnace ("BF") pellets and 3Mtpa of pellet feed concentrate. It reflects the CAPEX, operating costs and infrastructure development necessary to establish Northland as an independent merchant producer and seller of iron ore products.  Alternatives that are available to enhance the development sequence, reduce the capital and operating costs and improve the economics include:
 
  • Developing a complementary port at Kalix in Sweden which is a natural deep water port and will be able to accommodate vessels with a global reach.
  • Eliminating the need to construct one or more of the pellet plants by securing potential customers to take pellet feed instead of pellets, reducing the planned tonnage of pellet production. This would also eliminate some of the longest lead time items.
  • Optimizing the mining and processing areas.  For example, alternative transportation methods to truck haulage as the pits deepen were not included. Use of alternative haulage methods could significantly reduce capital and/or operating costs in the outlying years as strip ratios and volumes increase.
  • The use of autogenous mills for the second stage of size reduction, thereby reducing power consumption, consumables and operating costs.  The PEA assumes use of high pressure grinding rolls for secondary crushing, and ball mills for grinding.
  • Mine life is based on the existing NI43-101 surface mineable resources.  It is anticipated that systematic exploration of 35 nearby known magnetite occurrences could extend surface mineable operations.
 
PEA Background
 
WAI, in association with GBM Minerals Engineering Ltd ("GBM"), were commissioned to prepare a PEA of the Tapuli, Stora Sahavaara and Hannukainen iron ore deposits and to assess the combined infrastructure required to transport the ores to market. The PEA design criteria include:
 
  • Tapuli will produce 3Mtpa of iron ore concentrate commencing in 2009, initially producing 300Ktpa of High Density Aggregate.  Iron ore concentrate production will begin in 2010 targeting markets in Northern Europe and the Middle East.
  • Stora Sahavaara will produce 1Mtpa of BF pellets in 2012 increasing to 5Mtpa of pellets in 2013. The target markets for the pellets are the Baltic and Northern Europe.
  • Hannukainen will produce 1Mtpa of DR grade Pellets in 2013 and 5 Mtpa of DR grade pellets from 2014 onwards.  The target markets for the pellets are Northern Africa and the Middle East.
  • Mine life must be based on the existing NI43-101 measured, indicated and inferred resources. (Northland is systematically exploring at least 35 nearby known magnetite occurrences. It is anticipated that operation of the processing facilities will, in the long term, be sustained by the continued exploration and resource growth.)
  • Contract mining will be used at all 3 projects:  no mining equipment capital was included in the CAPEX. This reduces the upfront capital cost but increases the per unit operating costs. A 15% surcharge was included to cover contractor profit, depreciation and equipment purchases.
  • The CAPEX assumptions should be conservative: all capital costs assumed by Northland in the financial model were based on the purchase of new equipment - there is an opportunity to acquire at least some of the equipment on the used market to reduce capital costs.
  • Each project should be examined on a stand-alone basis.
  • All infrastructure CAPEX was identified. Since much of the required infrastructure will be shared between the 3 projects, it was assumed that a third party provider will make the necessary investments and Northland will compensate for that investment through usage charges. A surcharge of 20% was added to all infrastructure Operating Costs to address the necessary return on investment to the infrastructure providers.
 
Commodity Price Assumptions
 
Northland commissioned Raw Materials Group to provide base sales price forecasts out to 2023, incorporating shipping rate forecasts to key iron ore markets which were provided and confirmed independently.  The pricing strategy assumes that Northland will sell iron ore on a 'Free On Board' basis, at the port of origin and will be able to sell its iron ore products at prices competitive to those secured by the major producers, at the same destination port.
 
Operating and Capital Expenditure Summaries for the 3 Projects
 
The basic operating costs defined by the PEA for the 3 projects are summarized below:
 


Operating Cost
Units
Tapuli
  Stora Sahavaara
Hannukainen
Initial Mining Cost
€/t of ore mined
4.21
1.67
1.89
End of Life Mining Cost
€/t of ore mined
4.19
11.59
11.77
Processing Cost
€/t of ore processed
3.17
6.99
5.24
Pelletizing Costs
€/ of pellets
-
6.25
6.05
Rail Costs to Kemi
€/t of product
2.98
2.98
-
Rail Costs to Narvik
€/t of product
1.63
1.63
1.84
Port Handling Costs Narvik
€/t of product
3.50
3.50
3.50
Port Handling Costs Kemi
€/t of product
2.50
2.50
-
Av. Cash Operating Cost    
€/t of saleable product
13.10
26.69
22.54
 
The major items that make up the operating costs for all 3 mines are salaries, drilling, blasting, loading and hauling of the ore and waste. A significant proportion of the cost of these mining related activities is fuel.  Fuel consumption figures were generally supplied by the manufacturers of each plant item. The fuel cost is assumed to be €0.70 per liter.
 
A summary of the estimated capital costs defined in the study for each project is shown below (all figures in millions of Euros (€M):
 


Capital Cost
Tapuli
Stora Sahavaara
Hannukainen
Heavy Aggregate
8.4
-
-
Mining
8.7
12.9
11.9
Processing
129.5
245.3
264.3
Pelletizing
-
279.0
279.0
Total CAPEX
146.6
537.2
555.2
 
Tapuli
 
Resources
 
Tapuli contains a large resource of open-pittable magnetite.  Exploration drilling has delineated the deposit from near-surface to 300m depth with a thickness of between 10m to 200m.  The mineralization remains open at depth.  A conceptual mine plan was developed to mine an estimated 65.8Mt of mineralized, surface mineable material averaging 28.3% Fe within a previously defined NI43-101 compliant resource of:
 


Resource Category[1]
Tonnage
Fe %
S %
P %
Indicated
54.38
27.68
0.24
0.06
Inferred
47.60
26.27
0.26
0.07
[1] 15% Fe cut off.  See Northland's news release dated Feb. 11, 2008
 
The stripping ratio is 2.27:1 tonnes of waste mined per tonne of ore.  The mineralized material includes dilution and allowances for losses which may occur when the material is mined and accounts for realistic mining, metallurgical, economic, marketing, legal, environmental, social and governmental factors.
 
Mining and Processing Capital and Operating Costs
 
A conceptual open pit mining schedule was developed using NPV Scheduler® optimized, where possible, to maintain an even head grade and an even stripping ratio.  The mining fleet requirements for each year of operation were calculated from this schedule.  On average 8.5Mtpa of iron ore is mined to produce 3.0Mtpa of iron ore concentrate.
 
The design of processing plant and facilities, based on conventional crushing, screening, grinding and low intensity magnetic separation ("LIMS") technology, allows for production of 3.0Mtpa of iron ore concentrate at a CAPEX of €106.3M. The Tapuli plant is located on the same site as the Stora Sahavaara processing plant to enable sharing of facilities and resources between the two operations. Thus an additional facility CAPEX cost of €41.2M will be shared between both Tapuli and Stora Sahavaara.
 
Stora Sahavaara
 
Resources
 
Stora Sahavaara contains a large, near surface resource of iron ore amenable to open pit mining. Application of mining and metallurgical economic factors to the resource has demonstrated that a potentially surface-mineable mineralized body exists containing 102Mt of ore at a grade of 43.3% Fe within a broader NI43-101 compliant resource of: 
 


Category
Tonnes
Fe %
Cu %
Measured
77,063,210
43.32
0.080
Indicated
44,634,770
43.28
0.076
Inferred
23,346,373
41.76
0.051
Using a 25% Fe cut off. See Northland's press release dated May 18, 2006
 
Mining, Processing and Pelletizing Capital and Operating Costs
 
The conceptual mine plan contains 101.8Mt of iron ore averaging 43.3% Fe.  This average grade includes diluting materials and allowances for losses which may occur when the material is mined.  A conceptual open pit mining schedule was developed using NPV Scheduler® optimized, where possible, to maintain an even head grade and an even stripping ratio.  The stripping ratio over the life of the open-pit mine averages 5.94:1.
 
The capital costs for the Stora Sahavaara mine is €12.8M and processing plant is estimated to be €222.2M with an additional facility CAPEX cost of €46.6M shared between both Stora Sahavaara and Tapuli.  The processing plant flowsheet design is based upon conventional crushing, screening, grinding, LIMS and flotation technology.  The plant and processing facilities have been designed to produce 5.0Mtpa of iron ore concentrate which will feed into a separate pelletizing facility located on-site.
 
CAPEX for the pelletizing facility is estimated at €278.6M and operating costs for the Stora Sahavaara processing and pelletizing plant have been estimated at €65.7M per annum, which is €7 /t of ore feed, or €13.14 /t of product per year.  Total cash operating costs per tonne of saleable product, including transport costs, are estimated at €26.69 /t.
 
 
Resources
 
The Hannukainen deposit contains a large resource of near surface iron ore amenable to open pit mining.  Application of mining and metallurgical economic factors to the resource has demonstrated that potentially surface mineable mineralized material exists containing 117.5Mt of iron ore at an average grade of 31.7% Fe, 0.16% Cu and 0.07g/t Au within a broader resource of:
 


Category
Tonnes
Fe %
Cu %
Au g/t
Measured
53,140,000
35.6
0.25
0.124
Indicated
31,460,000
32.9
0.11
0.043
Inferred
81,630,000
35.7
0.13
0.036
Using a 15% Fe cut off. See Northland's press release dated August 23, 2007
 
Mining, Processing and Pelletizing Capital and Operating Costs
 
A conceptual open pit mining schedule was developed using NPV Scheduler® optimized, where possible, to maintain an even head grade and an even stripping ratio.  The average stripping ratio over the life of the mine is 3.93: 1.
 
The processing plant flowsheet design is based upon conventional crushing, screening, grinding, LIMS and flotation technology.  The capital costs for the Hannukainen mine are estimated at €11.9M and processing plant costs are estimated to be €262.5M including the equipment necessary to recover the copper and gold by-products.  The plant and processing facilities have been designed to produce 5.0Mtpa of iron ore concentrate which will feed into a separate pelletizing facility located on-site.  The operating costs for the Hannukainen processing plant are estimated at €5.24 per annual tonne of ore feed or €17.10 per annual tonne of product.
 
The Estimated CAPEX of for the design and supply of a 5Mtpa plant is €278.6M and Operating costs have been estimated at €30.3M per year or €6.05 /t of product.
 
Rail and Port Options
 
The PEA for each of the 3 deposits assumes that a contract transport and logistics provider will be responsible for building and operating the transport system.  As all three deposits will be using the same transport infrastructure and it is difficult to proportion capital costs accurately to each of the deposits, transport operating costs from the Tapuli, Stora Sahavaara and Hannukainen mine sites to the ports of Kemi and Narvik have been calculated and then inflated by 20% to provide for this contract logistics company.
 
The Port of Kemi in Finland is the nearest port to all three operations and is approximately 235km to the south by Finnish Railways.  The state owned port has an existing bulk handler with a capability of 2Mtpa, which could be increased to 3Mtpa with minimal investment.
 
The Port of Narvik in Norway is a deep water port located on the north-west coast of Norway with direct access to the Norwegian Sea and the Atlantic Ocean.  The port is ice free all year round and capable of handling Capesize vessels with a draft of up to 26m.  Narvik port is connected to the heavy-haul rail line with its 30t axle loading.  Narvik has the advantages of good high capacity rail connection and an ice free port capable of handling the largest size vessels, removing any economic disadvantage by shipping to Middle East or European steel producers with smaller vessels.
 
Qualified Person & NI43-101 Statements
 
Qualified Person
 
Mr. Owen Daniel Mihalop, BSc, MSc, MCSM, Professional Member of the Institute of Materials, Minerals and Mining and a Chartered Engineer (Registrant No. 569812), Principal Mining Engineer and Associate Director of Wardell Armstrong International Ltd., is the principle author and Qualified Person in accordance with National Instrument 43-101 responsible for the preparation of the report titled "Preliminary Economic Assessment of the Fennoscandian Iron Ore Mines" and dated June 2008, Ref WAI/61-0495 and for the three executive summaries of this report, dated June 2008 titled "Summary of the Preliminary Economic Assessment of the Hannukainen Iron Ore Deposit, Finland", "Summary of the Preliminary Economic Assessment of the Tapuli Iron Ore Deposit, Finland", and "Summary of the Preliminary Economic Assessment of the Stora Sahavaara Iron Ore Deposit, Finland" upon which this news release is based.
 
Paul Marsden, VP Metallurgical Development and Operations for Northland, is a member of the IMMM, a Chartered Engineer and a Chartered Scientist and is the Qualified Person as defined in NI 43-101 responsible for overseeing the preparation of this news release.  Mr. Marsden has verified that the results presented here have been accurately summarized from the engineering studies provided to Northland by its contracting engineers.
 
Metallurgical Test-Work
 
Metallurgical test-work on Hannukainen ore was performed by SGS Lakefield Research Ltd.  Test-work was completed on Tapuli magnetite ore by the Geological Survey of Finland (GTK) in Outokumpu, Finland and by SGS in Truro, UK.  The majority of the metallurgical test-work for Stora Sahavaara was completed by SGS in Lakefield, Ontario and a program of Davis tube testing was completed by Midland Standard Research Laboratories, Minnesota.  Northland commissioned Corus RD&T to perform a preliminary study including basic balling and induration tests on Stora Sahavaara magnetite.  Further test-work is underway at COREM.  GBM used the metallurgical test-work data from all three deposits (see below) as part of their engineering design in order to determine capital and operating cost estimates.
 
Resource Estimates
 
The Hannukainen resource modeling was completed in a joint effort between Micon International of Norwich, United Kingdom and Geovista of Lulea, Sweden.  Mr. D.K. Mukhopadhyay, MAusIMM, of Micon served as the independent Qualified Person for the resource modeling.  The Stora Sahavaara resource estimates were prepared by a third party consultant (Bart Stryhas, PhD Structural Geology); the resource model and estimates were subsequently reviewed by Chlumsky Armbrust & Meyer LLC an independent, mineral resource, consulting and engineering group based in Lakewood, Colorado USA.  Thomas Lindholm was the Qualified Person responsible for the preparation of all sections in the report entitled "NI 43-101 Technical Report - Tapuli Resource Estimate" for Northland Exploration Sweden AB.  Mr. D.K. Mukhopadhyay, MAusIMM, of Micon, also a Qualified Person as defined in NI 43-101, verified the Tapuli grade interpolation protocol for the resource model calculation.
 
 
About Northland (www.northlandresourcesinc.com)  
 
Northland is a well-structured, debt free junior exploration company with a portfolio of high quality iron, gold, and base metal exploration projects in Sweden and Finland.
 
 
ON BEHALF OF THE BOARD
"Bill Wagener"
NORTHLAND RESOURCES INC.
 
The Toronto Stock Exchange has neither approved nor disapproved the contents of this news release.
 
CONTACT INFORMATION
Northland Resources Inc.
Buck Morrow, President
Investor Relations:    North America, Ralph Rushton: Toll Free: 1-866-719-8962
Europe, Jonas Lundstrom: Tel. +46 70 54 93 322